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Quotes - Sales - EngineeringGas-Condensing
Shell and tube heat exchangers excel in gas-condensing applications by using cooling water to lower gas temperatures, condense vapors (e.g., water/moisture in compressed air or process gases), and achieve low approach temperatures with minimal pressure loss — critical for protecting downstream equipment and improving system efficiency.
- Shell & Tube Water-Cooled: ABR Series fixed tube bundle aftercoolers designed for gas condensing, low ?P, and high SCFM capacities.
- Materials: Copper, 90/10 CuNi, or stainless steel tubing; optional bronze bonnets for corrosion resistance in condensing duties.
- Gas Condensing: ABR Series (45–3165 SCFM) condenses moisture/vapors in compressed air/gas streams with excellent heat transfer.
- Compressor Aftercooling: Pairs with air-cooled options for hybrid setups or high-duty condensing needs.
- Process Gas Applications: Customizable shell & tube units handle vapor recovery, gas drying, and condensing in industrial processes.
Shell & Tube:
ABR Series
- 45–3165 SCFM
- Low pressure drop
- Tube-side 150 PSI / Shell 300 PSI
Gas-Condensing Shell & Tube Systems
Shell and tube heat exchangers are ideal for gas-condensing duties, using cooling water on the shell side to efficiently lower gas temperatures, condense vapors (moisture in compressed air, process condensables), and allow separation — reducing humidity, preventing corrosion, and protecting downstream dryers/filters/tools.
ABR Series (Primary for Gas Condensing): — Fixed tube bundle water-cooled aftercoolers optimized for compressed air/gas condensing. Low pressure drop design (critical for gas streams), capacities 45–3165 SCFM, tube materials for corrosion resistance, and customizable configurations for 2-stage/rotary compressor cooling or process gas applications.
Related Shell & Tube (AB/CS/AA): — Broader fixed/removable bundle options for custom gas condensing, vapor recovery, or high-pressure gas cooling where ABR specs align or higher customization is needed.
Key Benefits
- High-efficiency condensing of water vapor and condensables with low approach temperatures
- Low pressure drop minimizes energy loss in gas streams
- Robust materials (Cu/CuNi/SS) handle corrosive gases/moisture
- Compact footprint with excellent heat transfer when water is available
- Custom sizing via computer-generated data sheets for precise performance
- Reduces downstream equipment wear, corrosion, and freeze risks
